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GMC Yukon XL 2000–2006

GMC Yukon XLModel years 2000–2006

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The vehicle (where a record says)

A record is under an engine, a drive or a series only where it says so: the characters of the vehicle identification number filed with a complaint, its text, or what its document says it applies to. A record that does not say is kept as "not stated". The filed numbers and the documents do not tell 4WD from AWD.

Common on this vehicle:Gauge or instrument faultWarning lightCorrosion or rustNoiseLeakReduced brakingStalls or shuts offLoss of engine power, no acceleration

There are 2,120 records on the 2000–2006 GMC Yukon XL (Owner complaint: 983, Recall: 38, Manufacturer communication: 1,099). The documents describe 143 known issues; those with the most records under them are Gauges stick or flutter (138), Brake pipe corrosion (135), ABS activation at low speed (52).

Possible causes

All records of the GMC Yukon XL2,120 records
Instruments and lighting
Brakes
Suspension, wheels and tires
Fuel system
Body, doors and interior
Steering
138Instrument panel cluster gauges stick, flutter or stop working7Shift lever position indicator in the instrument cluster may not illuminate (FMVSS 102) - recall 05V-0553Speedometer needle appears inaccurate (specification +/- 2 MPH)135Brake pipe (brake line) corrosion and rupture52Unwanted ABS activation at low speed (front wheel speed sensor mounting corrosion)35Parking brake linings worn out prematurely, parking brake does not hold (PBR single-shoe drum-in-hat)1500 only4Wheel: corroded, broken3Autoride (Z55) Service Ride Control / Service Suspension System message2Aluminum Wheel Bead Seat: corroded6Out of fuel with the gauge reading above empty, cranks but no start, stall (replace the fuel sensor, not the sender module)6Fuel module reservoir assembly: fuel pump wire connectors may overheat - recall 05V-1551500 only3Mid-frame cross member tear could puncture fuel tank in angled frontal impact - recall 03V-0195Rear door window inoperative (motor replacement)4Snap or popping noise from the front of the vehicle (slot the front crossmember mounting holes)4Loose or missing rear wheelhouse plugs (exhaust gas entry) - recall 00V-34316Steering intermediate shaft clunk1Power steering pump whine between idle and 2000 rpm1Quadrasteer: rear wheels stay turned after the front wheels are straight (controlled re-centering after a fault, normal operation)
144 causes not drawn

The documents say what to doOnly records name itThe size of a node, the width of a link and the numbers are records matching this search, not likelihoods.

Candidate cause (the documents say what to do)

HVAC blower motor resistor module / connector overheating

The terminal interface between the relay resistor module and its power connector may be unable to carry higher current for sustained blower operation.

Moisture and contaminants may enter the fresh air intake plenum and reach the module's circuit or corrode the terminals.

What to do

  1. Dealers install a new blower motor resistor and resistor module connector.
  2. Cut the wires back far enough to remove any melted insulation.

Caution: The connector must be replaced even if it was replaced in an earlier repair.

What is needed

Parts and materials
  • New blower motor resistor
  • Resistor module connector (replaced even if it was replaced in an earlier repair)
Labor time
Not stated
Special tools
Not stated
Scan tool
Not stated

Only what the technical documents state. "Not stated" does not mean not needed.

In the records

  • Blower Resistor: replaced 1(result not stated: 1)
  • Power Connector: replaced 1(result not stated: 1)

Outside the documents and the records

The five pages read are two on 2003 Tahoes, one each on a 2004 and a 2006 Silverado, and one on a 2005 Sierra; none is a record of a Yukon or Yukon XL. All are questions and answers on Q&A sites, and none reports how the repair ended.

  • A blower motor taking too much current is named by a 2CarPros responder (2006 Silverado, a black wire that heats up and melts) as one possible cause alongside a bad connection, and by a Car Talk replier (2005 Sierra, no air from the vents) as what in some cases melts the connectors at the motor or at the resistor. In a Car Talk thread on a 2003 Tahoe (blower runs only on setting 5), repliers write that a motor that turns stiffly often burns out the resistor. 2CarProsCar Talk CommunityCar Talk Community
  • The asker on 2CarPros with a 2004 Silverado (manual A/C, 199,000 miles (= 320,259 km)) writes that after replacing the melted resistor together with its connector the blower ran only on setting 5 and the resistor and wires became extremely hot; the responder answers that a motor drawing too much current is possible but not very common. 2CarPros
  • In a 2CarPros question on a 2006 Silverado (the black wire gets hot and melts), the responder says the black wire is the ground and tells the asker to check the connector for a corroded, damaged or pushed-in pin, whether the wire was earlier replaced with a lighter gauge, and ground G200 near the A-pillar. 2CarPros
  • The asker on 2CarPros with a 2003 Tahoe (168,000 miles (= 270,370 km)) writes that the blower would not turn off or change speed and that the battery went dead unless the 40 amp fuse under the hood was pulled, and later that there was no separate relay: relay and resistors were one unit under the dash. 2CarPros
  • For the price of the part, a 2011 post in the 2CarPros thread on the 2003 Tahoe gives $45 for a resistor and $66 for a module, and a 2023 reply in the Car Talk thread on the 2005 Sierra gives under $30 for the resistor. 2CarProsCar Talk Community

The sentences above were written by FaultCrate from what shops' public pages and Q&A sites state as fact (none of the pages' wording is shown; a second reader checked each against its pages). A record of another vehicle says which vehicle. A Q&A thread is a question and advice, and may not say how the repair ended. The links below are places to look; the contents of pages not read were not checked.

The pages read, and other places to look (11)

Repair videos

Forums and Q&A

See the evidence (1 technical documents, 5 records)

Passages of the technical documents

  • The special coverage applies to 2003-2006 GMC Yukon and Yukon XL (and the other listed trucks) with manual HVAC (CJ3) or heavy duty heater (C42).

    MODELS: 2003-2006 Chevrolet Avalanche, Suburban Tahoe 2003-2007 Chevrolet Silverado 2003-2006 GMC Yukon, Yukon XL 2003-2007 GMC Sierra Equipped with Manual HVAC (CJ3) or Heavy Duty Heater (C42)

    General Motors (filed with NHTSA) 2012-01-01

  • The terminal interface between the relay resistor module and its power connector may be unable to carry higher current for sustained blower operation.

    the interface between the electrical terminals of the relay resistor module and the wiring connector that powers the module may be incapable of conducting higher current levels for sustained periods of blower motor operation.

    General Motors (filed with NHTSA) 2012-01-01

  • Moisture and contaminants may enter the fresh air intake plenum and reach the module's circuit or corrode the terminals.

    In addition, moisture and other contaminants may enter the fresh air intake plenum and contact the internal circuit of the module or corrode the terminals.

    General Motors (filed with NHTSA) 2012-01-01

  • The relay resistor module or wiring connector could overheat and the HVAC blower may not function on certain blower settings or may be inoperative.

    If any of these were to occur, the relay resistor module or wiring connector could overheat and the HVAC blower may not function on certain blower settings or may be inoperative.

    General Motors (filed with NHTSA) 2012-01-01

Read every statement and its source →

A cause or a result a complaint states is the owner’s view or what a dealer told them, not an established fact.

Pages by symptom, trouble code and warning display (79)

One page each, only where the technical documents say how to deal with a cause.