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GMC Yukon XL 2000–2006

GMC Yukon XLModel years 2000–2006

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Common on this vehicle:Gauge or instrument faultWarning lightCorrosion or rustNoiseLeakReduced brakingStalls or shuts offLoss of engine power, no acceleration

There are 2,101 records on the 2000–2006 GMC Yukon XL (Owner complaint: 983, Recall: 38, Manufacturer communication: 1,080). The documents describe 143 known issues; those with the most records under them are Gauges stick or flutter (138), Brake pipe corrosion (135), ABS activation at low speed (52).

Possible causes

All records of the GMC Yukon XL2,101 records
Instruments and lighting
Brakes
Suspension, wheels and tires
Fuel system
Body, doors and interior
Steering
138Instrument panel cluster gauges stick, flutter or stop working7Shift lever position indicator in the instrument cluster may not illuminate (FMVSS 102) - recall 05V-0553Speedometer needle appears inaccurate (specification +/- 2 MPH)135Brake pipe (brake line) corrosion and rupture52Unwanted ABS activation at low speed (front wheel speed sensor mounting corrosion)35Parking brake linings worn out prematurely, parking brake does not hold (PBR single-shoe drum-in-hat)4Wheel3Autoride (Z55) Service Ride Control / Service Suspension System message2Aluminum Wheel Bead Seat6Out of fuel with the gauge reading above empty, cranks but no start, stall (replace the fuel sensor, not the sender module)6Fuel module reservoir assembly: fuel pump wire connectors may overheat - recall 05V-1553Mid-frame cross member tear could puncture fuel tank in angled frontal impact - recall 03V-0195Rear door window inoperative (motor replacement)4Snap or popping noise from the front of the vehicle (slot the front crossmember mounting holes)4Loose or missing rear wheelhouse plugs (exhaust gas entry) - recall 00V-3431Factory trailer hitch receiver bent, broken or weld failure16Steering intermediate shaft clunk1Power steering pump whine between idle and 2000 rpm1Quadrasteer: rear wheels stay turned after the front wheels are straight (controlled re-centering after a fault, normal operation)
146 causes not drawn

The documents say what to doOnly records name itThe size of a node, the width of a link and the numbers are records matching this search, not likelihoods.

Candidate cause (the documents say what to do)

Factory trailer hitch receiver bent, broken or weld failure

The opening complaints alleged bending or deformation of the pin box area while towing, failed welds around the pin box, and in one report complete weld failure of the pin box with full separation of the trailer from the tow vehicle.

Reported problems include hitch breakage, weld failures, bent hitch receiver and improper hitch installation.

What to do

  1. Signs of an overload failure: the operator first noticed trailer sway, the failed part shows extreme lateral and twisting loads, and the tear/break line runs through the material and not at the weld interface.
  2. Signs of a weld quality failure: the trailer separates first (the safety chain and emergency trailer brakes may or may not activate), loads are longitudinal with little lateral or twisting load, and the tear/break line is at the weld interface.
  3. ODI notes that prior metal damage or cracks should be detectable before the final failure or separation, and that a bent receiver shows in a side view of the hitch receiver with the vehicle on level ground.
  4. In one low-speed weld failure the owner repaired the hitch by re-welding the receiver box onto the crossbar section and reported no further problems.

Caution: VRTC's sectioning of welds and material analysis of the inspected units showed proper weld quality and steel material; it found no weld quality issue in its survey, vehicle inspections or parts analyses.

In the records

  • Hitch: replaced 1(says it came back: 1)
See the evidence (1 technical documents, 1 records)

Passages of the technical documents

  • On September 14, 2007, the Office of Defects Investigation (ODI) opened this Engineering Analysis (EA) based on allegations of hitch receiver failures in certain model year (MY) 2002 GMT800 series full size 2500 C/K sport utility vehicle (SUV) and pickup (PU) vehicles (subject vehicles).

    NHTSA ODI 2008-09-12

  • GM reports that it produced approximately 215,052 MY2002 SUV/PU subject vehicles equipped with original equipment manufacturer (OEM) hitch receivers typically installed as part of the standard towing package option. Models include the Chevrolet Suburban, Tahoe, Avalanche and Silverado, the Cadillac Escalade, and the GMC Yukon and Sierra vehicles.

    NHTSA ODI 2008-09-12

  • The design of the hitch receiver has remained the same throughout the 1500/2500 GMT800 series production period (MY1999-MY2006).

    NHTSA ODI 2008-09-12

  • Two owner reports allege bending/deformation of the pin box area while towing. One owner report alleges welds failed around the pin box area and another report alleges complete weld failure of the pin box leading to a full separation of the trailer from the tow vehicle.

    NHTSA ODI 2007-09-14

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Records

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A cause or a result a complaint states is the owner’s view or what a dealer told them, not an established fact.