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GMC Yukon XL 2000–2006

GMC Yukon XLModel years 2000–2006

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Common on this vehicle:Gauge or instrument faultWarning lightCorrosion or rustNoiseLeakReduced brakingStalls or shuts offLoss of engine power, no acceleration

Possible causes

All records of the GMC Yukon XL2,101 records
Instruments and lighting
Brakes
Steering
Fuel system
Body, doors and interior
Electrical, wiring and power
141Instrument panel cluster gauges stick, flutter or stop working7Shift lever position indicator in the instrument cluster may not illuminate (FMVSS 102) - recall 05V-0553Speedometer needle appears inaccurate (specification +/- 2 MPH)139Brake pipe (brake line) corrosion and rupture54Unwanted ABS activation at low speed (front wheel speed sensor mounting corrosion)38Parking brake linings worn out prematurely, parking brake does not hold (PBR single-shoe drum-in-hat)20Steering intermediate shaft clunk1Power steering pump whine between idle and 2000 rpm1Quadrasteer: rear wheels stay turned after the front wheels are straight (controlled re-centering after a fault, normal operation)7Out of fuel with the gauge reading above empty, cranks but no start, stall (replace the fuel sensor, not the sender module)6Fuel module reservoir assembly: fuel pump wire connectors may overheat - recall 05V-1553Mid-frame cross member tear could puncture fuel tank in angled frontal impact - recall 03V-0195Rear door window inoperative (motor replacement)4Snap or popping noise from the front of the vehicle (slot the front crossmember mounting holes)4Loose or missing rear wheelhouse plugs (exhaust gas entry) - recall 00V-34313Remote keyless entry and front passenger door window, lock, mirror inoperative (reprogram the Passenger Door Module)7Reduced Engine Power from throttle body connector crimp, broken wire or grounds3Ground Ring Terminal
147 causes not drawn

The documents say what to doOnly records name itThe size of a node, the width of a link and the numbers are records matching this search, not likelihoods.

Candidate cause (the documents say what to do)

Fuel module reservoir assembly: fuel pump wire connectors may overheat - recall 05V-155

The fuel module reservoir assemblies contain fuel pump wire connectors that may overheat under certain operating conditions.

The terminals in the 4-wire electrical connector at the top of the fuel pump assembly may suffer fretting and high resistance.

How to tell

Check engine / Service Engine Soon

What to do

  1. On-board emissions diagnostics may detect holes of approximately 0.040 inches (= 1.02 mm) or more and set a service engine soon warning light. The connector sits below the fuel level when the tank is full.
  2. Dealers remove the fuel tank and the module reservoir assemblies and install a new service kit.
  3. The bulletin explains how to install repair kit 15824379 on the fuel pump assembly; the kit contains replacement electrical connectors, a replacement fuel level sensor, related hardware and instructions.
  4. Installing the replacement connector components in the cover is a new procedure; the fuel level sensor is replaced by the existing SI procedure, but the float assembly is re-used, which is new.
  5. Remove and discard the fuel pump fuse as instructed; a replacement is in the kit, and using a new fuse is a precaution.
  6. Align the connector with the opening in the cover, then press it into place with finger pressure until the tab clicks.
Read the remaining 3 steps

Caution: After removing the connector, be sure the O-ring does not remain in the cover.

Part numbers printed in the document

The numbers are as the document prints them. The name and the replacing number are what the pages of GMPartsGiant, a reseller of genuine parts and not GM, state. Aftermarket equivalents are not checked here (the links only search by number). Confirm the fit for the vehicle (VIN) before ordering.

In the records

  • Fuel Pump: replaced 2(says it was fixed: 1, result not stated: 1)
  • Fuel Tank: replaced 1
  • Module Reservoir: replaced 1
See the evidence (2 technical documents, 6 records)

Passages of the technical documents

  • CERTAIN TRUCKS AND SPORT UTILITY VEHICLES WERE BUILT WITH FUEL MODULE RESERVOIR ASSEMBLIES THAT CONTAIN FUEL PUMP WIRES CONNECTORS MAY OVERHEAT UNDER CERTAIN OPERATING CONDITIONS.

    NHTSA 2005-04-14

  • IF THE IGNITION CIRCUIT WIRE IS EXPOSED, THE FUEL PUMP FUSE WILL BLOW, DISABLING THE FUEL PUMP AND CAUSING AN ENGINE STALL OR NO-START CONDITION.

    NHTSA 2005-04-14

  • IF SUFFICIENT HEAT IS CONDUCTED TO THE PASS-THROUGH CONNECTOR, A HOLE IN THE CONNECTOR MAY RESULT, WHICH MAY CAUSE A 'SERVICE ENGINE SOON' LIGHT TO BE ILLUMINATED DURING THE EMISSION SYSTEM DIAGNOSTIC ROUTINE.

    NHTSA 2005-04-14

  • FUEL VAPOR AND IN SOME CASES LIQUID FUEL MAY LEAK OUT OF THE FUEL TANK THROUGH THE HOLE IN THE CONNECTOR BODY.

    NHTSA 2005-04-14

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Manufacturer’s documents

Records

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See all 6 records of this cause →

A cause or a result a complaint states is the owner’s view or what a dealer told them, not an established fact.