GMC Yukon 2000–2006
Common on this vehicle:Gauge or instrument faultNoiseWarning lightCorrosion or rustLeakReduced brakingAir conditioning or heaterVibration or shudder
There are 3,009 records on the 2000–2006 GMC Yukon (Owner complaint: 1,328, Recall: 35, Manufacturer communication: 1,646). The documents describe 149 known issues; those with the most records under them are Gauges stick or flutter (177), Brake pipe corrosion (157), ABS activation at low speed (63).
Possible causes
153 causes not drawn
- Voltmeter fluctuates between 12 and 14 volts (Regulated Voltage Control, normal)4
- CHECK OIL LEVEL message stays on after an oil change or top-off until the engine cools1
- Brake Light: failed2
- Hydro-boost brake assist and power steering share one hydraulic supply (four campaigns)11
- Brake pedal moves or self applies at full steering lock (Hydro-Boost)10
- ABS light with C0265/C0201/U1041 or no communication with brake module (EBCM ground G110)2
- Brake pedal pushrod retainer missing - recall 05V-1031
- Cosmetic brake rotor corrosion: burnish, do not resurface1
- Front right-hand brake pipe contact with body cross sill - recall 00V-3451
- DIC “Reduced Brake Power” message and reduced vacuum boost1
- Service Brake Booster message on a Hydroboost vehicle with DTC C0136 (instrument cluster not SPS programmed)1
- Stability System Disabled / Service Stability message with DTC C0455 (bent terminals at the steering wheel position sensor)1
- Stability System Disabled message and unwanted StabiliTrak activation (tire wear or mismatched tires)1
- Violent steering wheel shake or vibration at road speed (brake booster)1
- ABS lamp with DTC C0265 (EBCM motor relay circuit) after EBCM replacement1
- Buzz at the accelerator pedal on the first acceleration after start (Supplemental Brake Assist self-test, normal)1
- Electronic Brake Control Module: failed, electrical fault15
- Brake Rotor: corroded, design or manufacturing12
- Engine fuel rail crossover tube retainer screws may break (5.3L RPO L59) - recall 04V-3765.3L only2
- Aftermarket part (not the vehicle as built): Fram G3727 replacement fuel filter connector - recall 06E-0431
- Fuel gauge reads low or drops to empty in Park / Neutral (normal characteristic)1
- Fuel Pump: failed, corroded15
- Fuel Line: corroded, failed9
- Fuel Pump Wiring: overheated, electrical fault5
- Fuel Tank: leaking, design or manufacturing4
- 4L60-E slip or no forward engagement right after input housing replacement (service part 17803687)1
- Service 4WD indicator and DTC B2725 (transfer case shift control switch)4WD / AWD only1
- Transfer case service light, New Venture Gear transfer case (replace the encoder motor sensor and reprogram the TCCM)1
- Electronic transfer case stops shifting with no DTC (shift abuse lock out mode, normal)1
- Transfer case speed sensor connector locks bend on disconnect (improved connector)1
- 4L60-E / 4L65-E clunk on 2-3 upshift or 3-2 downshift (normal condition)1
- Grind / ratchet noise when shifting into Park in 4LO (characteristic)1
- Transmission: failed, clogged or contaminated15
- Rear Axle: failed, worn5
- Tire scrub noise on low speed turns (steering rod / centerlink installed backwards)1
- RPO DL3 power folding mirror loose, moves or shakes after being folded by hand (cycle it electrically)2
- Door manual lock lever disengages from the door trim panel (lock lever replacement)2
- Driver's seatback moves during braking (recliner replacement)2
- Front floor carpet wet or musty odor (rear door water deflector replacement)2
- Headliner sagging (hook and loop patch detached; reattach with epoxy)2
- Factory trailer hitch receiver bent, broken or weld failure2
- Bench seat (RPO AE7) center console armrest hinges broken (replace the lid, not the console assembly)1
- Rattle from the center of the dash (cowl insulator clip)1
- Center console cupholder and ashtray lid will not close (Denali; latch pulled out of its retainer)1
- Door sags or is hard to open or close (worn or corroded hinge pins and bushings)1
- Snap or popping noise from the front of the vehicle (slot the front crossmember mounting holes)1
- Front seat adjuster switch knob loose or missing (replace only the switch cover)1
- Headliner or roof rattle (roof drain channel)1
- Stains on the rear bumper step pad (treat with Armor-Dillo, do not replace)1
- Broken latch of the rear cupholder in the center console (replace the latch only)1
- Rear door upper hinge welds out of specification (FMVSS 214) - recall 03V-0371
- Second-row rearward folding head restraint pinch points - recall 02V-2531
- Side access door noise (door check link replacement)1
- Double vision or ghost image in the driver's auto dimming outside mirror (normal)1
- Rear Window Glass: broken, loose or misadjusted14
- Liftgate Glass Hinge: broken, failed12
- Seat: loose or misadjusted, broken11
- Power Window: failed, electrical fault10
- Mirror Glass: broken, loose or misadjusted5
- Seat Back: loose or misadjusted5
- Remote keyless entry and front passenger door window, lock, mirror inoperative (reprogram the Passenger Door Module)14
- Passlock theft deterrent: starts then stalls / no-start with security lamp4
- Rear seat audio and/or rear HVAC controls inoperative (replace the RSA, not the console)3
- Trailer brakes applied whenever headlamps or park lamps are on (brake controller jumper harness)3
- Ground Ring Terminal: loose or misadjusted3
- Adjustable pedals do not recall preset positions and/or front heated seats turn off after 30 seconds (brake pedal position switch)2
- CD slow to play, CHECK CD error, CD stuck or clock resets to 12:00 (reprogram the radio, do not replace it)2
- Intermittent stall, misfire or crank no start (Ignition 1 feed wire broken near C148/C149)2
- No audio out of the speakers at times (radio reprogram or amplifier replacement)2
- Starter keeps cranking after the key is released (PCM-controlled automatic crank, normal)5.3L only2
- Generator whine in the audio system (new ground for radio and amplifier)1
- Intermittent battery drain from a sticking A/C compressor relay1
- Intermittent MIL, service lamps/messages or DTCs from connector fretting corrosion1
- Positive battery cable contact with steering shaft universal joint (Denali) - Transport Canada 20010921
- Memory seat recalls to a more-forward position than set (memory seat module software)1
- Navigation radio returned from the Electronic Service Center: no navigation and CD ERROR message1
- No crank with a blown Ign A fuse (circuit 142 pinched at the steering column support bracket)1
- Poor radio reception from a loose radio antenna mast1
- Radio shows a disc error when a media disc is inserted (unsupported disc format or damaged disc)1
- No audio and no radio display, or radio clock resets (2004; radio set-up with the Tech 2)1
- Red radio theft LED does not flash (manufacturer's counter not reset at assembly)1
- Rear wiper jumps when the fog lamps are turned on (auxiliary ground to rear washer pump)1
- Reduced Engine Power from throttle body connector crimp, broken wire or grounds1
- Seat heater or memory power seat inoperative (memory seat control module)1
- Conversion equipment (not the vehicle as built): Southern Comfort running board courtesy lights overheating - recall 03V-0941
- Turn signal flashes fast (export flasher relay installed)1
- DRLs or auto headlamps will not disable with the headlamp switch (Canada, RPO Z49; normal)1
- Hum or fan noise from the navigation radio (internal cooling fan, normal)1
- Radio volume lower at the same setting after reprogramming or replacement (new audio calibration, normal)1
- Replacement headlamp switch has no LED indicators and sets DTC B0951 (2003, normal)1
- Wiring: electrical fault, broken6
- Battery: leaking, broken5
- Exhaust pop or ping noise (replace the heat shield, not the exhaust system)13
- P0420 / P0430 on a new or just-replaced catalytic converter (break-in not completed)5
- Purge Solenoid: failed1
- Oxygen Sensor: failed2
- Intake manifold gasket leak (cold idle misfire, lean codes)10
- Oil leak after cold start from frozen PCV system (rear main seal)8
- Single-cylinder misfire (P0300-P0308) and/or chirp, squeak or tick at camshaft speed: worn cam lobe / lifter, valve or valve spring7
- Increased accelerator pedal effort / throttle body sticks (clean and adjust, do not replace)4.8L, 5.3L, 6.0L only5
- DTCs P2108, P1516 and U0107 (do not replace the TAC module)4
- Rear bank knock sensor corrosion from water intrusion (P0332)4.8L, 5.3L, 6.0L only3
- Lean hesitation, sag or stumble at -6 to +20°C coolant temperature (PCM reprogram)4.8L, 5.3L, 6.0L only2
- Accessory drive belt whine (power steering pump pulley repositioned)1500 only1
- Crankshaft position sensor may work intermittently or fail (8.1L V8) - recall 07V-5218.1L only1
- Engine vibration or noise at idle felt in the steering wheel or seat (reprogram the PCM)1
- Higher than expected engine oil consumption (PCV valve replacement)4.8L, 5.3L, 6.0L only1
- P0300 after engine repairs: injector connectors crossed (cylinders 5-7 / 6-8)1
- Slight roughness at idle with no DTCs (possible characteristic)1
- Throttle body carbon build-up: idle surge, reduced engine power, throttle DTCs (high mileage)1
- HVAC blower motor resistor module / connector overheating4
- Engine compartment noise with A/C on and A/C inoperative (auxiliary rear A/C: suction hose and compressor)3
- Rear HVAC ticking noise, no rear temperature or mode control, DTC B0434 / B3764 (revised auxiliary HVAC control module)2
- No passenger compartment air filter (not available from the 2003 model year; normal)2
- Climate Control Module: failed, software2
- A/C blows warm at extended idle (6.0L: auxiliary electric cooling fan)6.0L only1
- Blower motor inoperative after blower control module replacement (auto HVAC)1
- HVAC actuator clicking / ticking noises (recalibrate the HVAC control module, do not replace actuators)1
- Loss of HVAC mode or temperature control (wiring harness rerouted)1
- Passenger side colder or warmer than the driver's side (HVAC case to cowl seal)1
- Insufficient heat from the rear heater in extreme cold (tee coupling replacement)1
- Seat Heater: overheated, electrical fault6
- Air Conditioning Compressor: failed3
- Encoder Motor: electrical fault, failed2
- OnStar System: failed, software6
- OnStar cannot configure the vehicle (118 error) after the 15-08-44-001 upgrade2
- Some OnStar features no longer work (2G cellular sunset; the module is not broken)2
- No response when the OnStar button is pressed (DTC B2476): button assembly test values1
- Red OnStar LED and DTC B2455 after Canada upgrade bulletin 15-08-44-001 (audio and microphone drain wires shorted)1
- Digital Radio Receiver: failed1
- CD Player: failed, software3
- Autoride (Z55) Service Ride Control / Service Suspension System message4
- Wheel: corroded, loose or misadjusted4
- Vehicle body tilt or lean left / right (torsion bar front suspension)3
- Aluminum Wheel Bead Seat: corroded2
- Magnetically Controlled Suspension Electrical Connector: loose or misadjusted2
- Aftermarket part (not the vehicle as built): Federal-Mogul National / Carquest replacement wheel hub assembly retention nut - recall 07E-1062WD only1
- Grease seen at front hub bearing seals (normal purge, do not replace)1
- Creak or squeak noise from the rear lower control arm bushings (do not replace the propshaft)1
- Upper control arm bracket alignment (dowel) pin missing at front end alignment1
- Tire recall (not the vehicle as built): Firestone Wilderness LE tread separation - recall 01T-0011500 only4
- Tire and loading information label lists inaccurate vehicle capacity weight (FMVSS 110) - recall 05V-5521
- Bolt: broken4
- Seat Belt Buckle: failed, clogged or contaminated3
- Air bag sensing diagnostic module (SDM) anomaly - recall 02V-1782
- Second row seat belt retractor does not lock automatically for a child restraint2
- Air bag lamp on with DTC B0092 (passenger presence system sensor harness)1
- AIR BAG indicator on with side impact module DTCs (connector CPA replacement)1
- 2nd/3rd row outboard seat belt retractor internal crack - recall 01V-1591
- 2nd row center seat belt routing (lap belt fit) - recall 05V-1631
- SIR lamp on and inside mirror temperature/compass display inoperative (open air bag fuse, circuit 1139 shorted to ground)1
- Air bag (SIR) lamp on with DTC B1001 after BCM or SDM replacement1
- Coolant leak at the rear of the vehicle (auxiliary heater hose quick connector)1
The documents say what to doOnly records name itThe size of a node, the width of a link and the numbers are records matching this search, not likelihoods.
FaultCrate・GMC Yukon 2000–2006
Candidate cause (the documents say what to do)
Castech cylinder head porosity crack (gradual coolant loss)
Applies to: 4.8L, 5.3L only
Some vehicles may lose coolant gradually over time.
A very low percentage of cylinder heads with an embossed Castech logo may develop a porosity crack in a very specific area.
What to do
- Inspect the cylinder head to determine whether the casting was made by Castech.
- On a Castech casting, inspect around the five oil drain holes for witness marks of coolant seepage.
- The crack can be at any of the five cylinder head oil drains and shows as a clean or shiny area on an otherwise stained surface.
- Pressurizing the cooling system may reveal coolant, air, or both weeping in that area.
- Check whether the head is a Castech casting by looking for the casting logo on top of the intake port, under the rocker arm support rail and in the spring deck cavity portion of the cylinder head.
- If coolant witness marks are found, replace the entire cylinder head assembly.
Caution: If the heads are not Castech castings, follow normal diagnostic procedures to find the cause of the coolant loss.
What is needed
- Parts and materials
- The entire cylinder head assembly (if coolant witness marks are found)
- Labor time
- Not stated
- Special tools
- Not stated
- Scan tool
- Not stated
Only what the technical documents state. "Not stated" does not mean not needed.
In the records
- Engine: replaced 1(result not stated: 1)
- Oil Pump: replaced 1(says it came back: 1)
- Slug: cleaned 1(says it came back: 1)
Outside the documents and the records
The five pages read are all question-and-advice exchanges on Q&A sites, and none records that the vehicle's heads were confirmed to be Castech castings. A repair outcome is reported in only two places: the head replacement another poster describes on the 2004 Tahoe page, and the water pump replacement on a 2000 Silverado. The one 2003 Yukon page ends with the cause unknown. No Japanese shop record was found.
- A 2008 question on 2CarPros (2004 Tahoe, 103,000 miles (= 165,762 km)) says a mechanic's cooling-system pressure test found no leak. Another poster on the same page writes that the same symptom turned out to be a cracked head, that the coolant loss stopped once the heads were replaced, and that the engine has had a "skip" since. 2CarPros
- A 2016 question on 2CarPros (2003 Yukon, 5.3L, 272,000 miles (= 437,742 km)) says coolant had been going down slowly for months, and that on a cold start water or coolant sprays onto the ground with one puff of white smoke or steam. The radiator, hoses, water pump and thermostat were renewed, the intake manifold gasket was replaced after sludge was seen in the oil pan, a reagent colour-change test at the coolant reservoir was negative and compression was 210 on all eight cylinders, yet the cause was still not found. 2CarPros
- Two 2009 questions on 2CarPros (a 2003 Silverado at 66,000 miles (= 106,217 km) and a 2004 Silverado at 108,000 miles (= 173,809 km)) put the loss at roughly a quart each week and at over a gallon since late November respectively; both say there is no sign of an external leak and no coolant seen in the oil. The answerer on the 2004 page writes that he has replaced many heads for this symptom, that the cracks are hard to see and that a pressure test is the only way to find the leak. Neither page reports what was found on that truck. 2CarPros2CarPros
- A 2018 question on Car Talk Community (2000 Silverado 1500, 5.3L) is a case where the head was not the cause: the owner, who had asked about a coolant leak of unknown origin, later writes that the water pump failed and was replaced, and reports no further trouble after that (there had been no overheating, and no coolant in the oil as far as the dipstick showed). Car Talk Community
The sentences above were written by FaultCrate from what shops' public pages and Q&A sites state as fact (none of the pages' wording is shown; a second reader checked each against its pages). A record of another vehicle says which vehicle. A Q&A thread is a question and advice, and may not say how the repair ended. The links below are places to look; the contents of pages not read were not checked.
The pages read, and other places to look (13)
Repair videos
- 2005 Avalanche Episode 19: Coolant Loss TSB & Cracked Head Case Study - GM LS Castech Cylinder HeadsYouTube, 2005 Avalanche, not read
- 5.3L Vortec Cracked Heads (Castech 706)YouTube, no vehicle stated, not read
- Chevy 5.3L Coolant Loss - Chevy Silverado Avalanche Cracked HeadYouTube, Silverado / Avalanche, not read
- What the inside of a chevy 5.3 with cracked 706 castech heads looks likeYouTube, no vehicle stated, not read
Forums and Q&A
- 2004 Chevy Tahoe Disappearing coolant2CarPros, 2004 Chevrolet Tahoe, 2008
- 2003 Gmc Yukon Slowly Losing Coolant for Months2CarPros, 2003 GMC Yukon, 2016
- 2003 Chevrolet Silverado Coolant Leak2CarPros, 2003 Chevrolet Silverado, 2009
- 2004 Chevrolet Silverado Loosing Coolant Leak2CarPros, 2004 Chevrolet Silverado, 2009
- 5.3 vortec coolant leakCar Talk Community, 2000 Silverado 1500, 2018
- bad heads any advice on the castech head issuetahoeyukonforum.com, no vehicle stated, not read
- Castech heads question/opinions welcometahoeyukonforum.com, no vehicle stated, not read
- 2003 Tahoe coolant system leak or head gasket leak?tahoeyukonforum.com, 2003 Tahoe, not read
- I think I have cracked castec headsgm-trucks.com, no vehicle stated, not read
See the evidence (1 technical documents, 5 records)
Passages of the technical documents
The bulletin covers 2001-2006 GMC Envoy, Jimmy, Sierra and Yukon models.
2001-2006 GMC Envoy, Jimmy, Sierra, Yukon Models
General Motors (published by NHTSA) 2024-03-14
It applies to the 4.8L, 5.3L or 5.7L Vortec Gen III / Gen IV V8.
with 4.8L, 5.3L, or 5.7L VORTEC® GEN III, GEN IV V8 Engine
General Motors (published by NHTSA) 2024-03-14
Some vehicles may lose coolant gradually over time.
Some vehicles may experience a gradual coolant loss over time.
General Motors (published by NHTSA) 2024-03-14
A very low percentage of cylinder heads with an embossed Castech logo may develop a porosity crack in a very specific area.
A very low percentage of cylinder head(s) manufactured with an embossed Castech logo may develop a porosity crack in a very specific area.
General Motors (published by NHTSA) 2024-03-14
A cause or a result a complaint states is the owner’s view or what a dealer told them, not an established fact.
Put together by FaultCrate from public records and technical documents. The cause and the repair are for the workshop to decide with the vehicle in front of it. Counts are records, not failure rates.
Pages by symptom, trouble code and warning display (79)
One page each, only where the technical documents say how to deal with a cause.

