GMC Yukon XL 2000–2006
Common on this vehicle:Warning lightLeakVibration or shudderNoiseGauge or instrument faultMisfire or rough idleCorrosion or rustAir conditioning or heater
Record by record
14 records state a cause or a remedy. Each record is shown as short labels in the order fault → finding the cause → correction. Press a label to narrow to the records that state it.
Component named as the cause
A ribbon is as wide as the records that state both of its ends (only the commonest are drawn). A record that names several symptoms or components runs through each. Orange is records that say the fault came back or was not fixed. Results come from owners’ reports only; one that does not say is “result not stated”. None of this is a likelihood of a cause or a rate at which work succeeds.
Read the records one by one (9)
Known issuesHVAC blower motor resistor module / connector overheating3
Recall2003–2006 GMC YUKON XL ・ 2011-02-21
HVAC Blower Motor Resistor Module Overheating
1Fault
2Finding the cause
3Correction
Not stated
What the documents say to do
HVAC blower motor resistor module / connector overheatingRepair
- Dealers install a new blower motor resistor and resistor module connector.
- Cut the wires back far enough to remove any melted insulation.
Caution
- The connector must be replaced even if it was replaced in an earlier repair.
Read the sentences of the record
- Cause
- On certain vehicles, the interface between the electrical terminals of the Heating, Ventilation, and Air Conditioning (HVAC) blower relay resistor module and the wiring connector (which powers the module) may be incapable of conducting higher current levels for sustained periods of operation. In addition, moisture and other contaminants (such as road de-icing materials) may enter the fresh air intake plenum and contact the internal circuit of the module or corrode the terminals. These conditions may cause the relay resistor module or wiring connector to overheat, causing various symptoms such as: the HVAC blower may not function on certain or all blower speed settings; a burning-plastic smell or smoke may be present in the vehicle, or; the HVAC blower may run continually with the ignition in the OFF position. These warning signs could, in certain instances, be leading indicators of an impending vehicle fire, which could result in property damage and/or personal injury. Correction: Owners will be provided with additional warranty coverage for the blower motor resistor module/wiring connector overheating condition. Under this "special warranty coverage", should this condition occur within 10 years or 240,000 km from first vehicle registration, dealers will install a replacement blower motor resistor and resistor module connector.
Owner complaint2006 GMC YUKON XL 1500 ・ 2014-07-01
Ventilation system malfunction with blower continuing to run when vehicle is off
1Fault
2Finding the cause
Not stated
3Correction
AS A RESULT, THE CONTACT HAD TO DISCONNECT THE POWER TO THE BLOWER.
What the documents say to do
HVAC blower motor resistor module / connector overheatingRepair
- Dealers install a new blower motor resistor and resistor module connector.
- Cut the wires back far enough to remove any melted insulation.
Caution
- The connector must be replaced even if it was replaced in an earlier repair.
Read the sentences of the record
- Fault
- THE CONTACT STATED THAT THE VENTILATION SYSTEM MALFUNCTIONED PREVENTING THE CONTACT FROM TURNING THE A/C AND OR HEATER ON. (2 more)
- Remedy
- AS A RESULT, THE CONTACT HAD TO DISCONNECT THE POWER TO THE BLOWER.
- Inspection
- THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO DIAGNOSED THAT THE RESISTOR MODULE CONNECTOR AND BLOWER NEEDED TO BE REPLACED.
Manufacturer communication2003–2006 GMC YUKON XL ・ 2011-06-27
General Motors HVAC Blower Service Campaign
1Fault
2Finding the cause
3Correction
What the documents say to do
HVAC blower motor resistor module / connector overheatingRepair
- Dealers install a new blower motor resistor and resistor module connector.
- Cut the wires back far enough to remove any melted insulation.
Caution
- The connector must be replaced even if it was replaced in an earlier repair.
Read the sentences of the record
- Remedy
- GENERAL MOTORS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THE HVAC BLOWER MAY NOT WORK AT CERTAIN FUNCTIONS OR MAY BECOME INOPERABLE. THERE COULD BE A BURNING SMELL OR SMOKE. *RM UPDATED 4/6/12. *PE
Known issuesHVAC temperature doors default to full hot or defrost cannot be obtained1
Manufacturer communication2003–2006 GMC YUKON XL DENALI ・ 2008-09-05
HVAC Temperature Door Control Concern
1Fault
2Finding the cause
3Correction
Read the sentences of the record
- Remedy
- SOME CUSTOMERS MAY COMMENT ON VARIOUS HVAC CONCERNS INCLUDING TEMPERATURE DOORS DEFAULTING TO FULL HOT POSITION OR UNABLE TO OBTAIN DEFROST POSITION. *PE
Known issuesRear HVAC ticking noise, no rear temperature or mode control, DTC B0434 / B3764 (revised auxiliary HVAC control module)1
Manufacturer communication2003–2006 GMC YUKON XL ・ 2007-02-01
1Fault
- The concerns are an intermittent ticking or clicking noise from the rear HVAC system, being unable to control the rear system temperature, and being unable to change the rear system modes.
- A defaulted door stays at the default position until the code is cleared; clearing the code lets it operate properly until overtravel occurs again.
2Finding the cause
Possible causes
- The HVAC actuators may hunt for the correct commanded position, and this cycling can cause a clicking or ticking noise.
- Overtravel of the HVAC system control doors can cause the listed conditions; when it occurs a DTC sets and the door goes to a preset default position.
Steps to confirm (in the document’s order)
- The overtravel DTCs are B0434 for the auxiliary (rear) temperature door and B3764 for the auxiliary (rear) mode door.
3Correction
Repair
- Replace the auxiliary (rear) HVAC control module; it contains a new calibration that compensates for the actuator overtravel and the hunting, clicking and ticking noises.
Parts
- For all 2003-06 with CJ2 and C69, the auxiliary HVAC control module is part number 15832319.
- The second design rear blower control module is 89024926 for Tahoe, Yukon and Escalade (short wheelbase) and 89018846 for Suburban, Yukon XL and Escalade ESV (long wheelbase).
Part numbers printed in the document
15832319Module Assembly, Auxiliary Heater & A/C ControlLook up at RockAuto (aftermarket candidates) ↗Search the web ↗
Discontinued (no successor stated)(replaces 21997590)as stated by GMPartsGiant (checked 2026-10-06) ↗
89024926Module Asm,Auxiliary Heater & A/C ControlLook up at RockAuto (aftermarket candidates) ↗Search the web ↗
Discontinued (no successor stated)as stated by GMPartsGiant (checked 2026-10-06) ↗
89018846Valve Asm,ModeLook up at RockAuto (aftermarket candidates) ↗Search the web ↗
Replaced by: 89018854as stated by GMPartsGiant (checked 2026-10-06) ↗Look up at RockAuto (aftermarket candidates) ↗Search the web ↗
The numbers are as the document prints them. The name and the replacing number are what the pages of GMPartsGiant, a reseller of genuine parts and not GM, state. Aftermarket equivalents are not checked here (the links only search by number). Confirm the fit for the vehicle (VIN) before ordering.
Caution
- With the new module the rear blower speed may rise slightly (approximately 50 rpm); if the customer objects, the blower control module may be replaced with the second design blower control module.
- Do not use the revised auxiliary HVAC control module unless one or more of the listed codes is set; it will not correct any other DTC or A/C performance concern.
Read the sentences of the record
From the manufacturer’s document
- Applies to:The article concerns some 2003-06 Cadillac Escalade, Chevrolet Suburban and Tahoe, and GMC Yukon models with RPO CJ2 and C69.
- Condition:The concerns are an intermittent ticking or clicking noise from the rear HVAC system, being unable to control the rear system temperature, and being unable to change the rear system modes.
- Cause:The HVAC actuators may hunt for the correct commanded position, and this cycling can cause a clicking or ticking noise.
- Cause:Overtravel of the HVAC system control doors can cause the listed conditions; when it occurs a DTC sets and the door goes to a preset default position.
- Condition:A defaulted door stays at the default position until the code is cleared; clearing the code lets it operate properly until overtravel occurs again.
- Confirm:The overtravel DTCs are B0434 for the auxiliary (rear) temperature door and B3764 for the auxiliary (rear) mode door.
- Repair:Replace the auxiliary (rear) HVAC control module; it contains a new calibration that compensates for the actuator overtravel and the hunting, clicking and ticking noises.
- Parts:For all 2003-06 with CJ2 and C69, the auxiliary HVAC control module is part number 15832319.
- Caution:With the new module the rear blower speed may rise slightly (approximately 50 rpm); if the customer objects, the blower control module may be replaced with the second design blower control module.
- Parts:The second design rear blower control module is 89024926 for Tahoe, Yukon and Escalade (short wheelbase) and 89018846 for Suburban, Yukon XL and Escalade ESV (long wheelbase).
- Caution:Do not use the revised auxiliary HVAC control module unless one or more of the listed codes is set; it will not correct any other DTC or A/C performance concern.
Open this issue of GM TechLink ↗ The points above are read from an article of TechLink, GM’s monthly publication for dealership technicians. The article itself is not reproduced here.
- Remedy
- Rear HVAC System Conditions Owners of some 2003-06 Cadillac Escalade, Chevrolet Suburban and Tahoe, and GMC Yukon models with RPO CJ2 and C69 may have one or more of the following concerns: - Intermittent ticking/clicking noise from rear HVAC system - Unable to control rear system temperature - Unable to change rear system modes The HVAC actuators may hunt for the correct commanded position. This cycling can cause a clicking or ticking noise. Overtravel of the HVAC system control doors can cause one or more of the listed system conditions. If overtravel occurs, a DTC sets and the door goes to a preset default position. When a system door defaults, that door stays at the default position until the code is cleared. Clearing the code allows the door to operate properly until the overtravel condition re-occurs. B0434 Auxiliary (rear) temperature door B3764 Auxiliary (rear) mode door Replace the auxiliary (rear) HVAC control module (part number listed in the table below). This module contains a new calibration to compensate for the actuator overtravel condition and the hunting/clicking and ticking noises. All 2003-06 with CJ2 and C69 Module, Auxiliary HVAC control 15832319 When using the new auxiliary HVAC control module, you may notice a slight increase in rear blower speed (approximately 50 rpm). If the customer comments that the increase in blower speed is objectionable, the blower control module may be replaced with the second design blower control module to correct the slight increase in blower speed. Tahoe, Yukon, Escalade (short wheelbase) Second design rear blower control module 89024926 Suburban, Yukon XL, Escalade ESV (long wheelbase) Second design rear blower control module 89018846 TIP: The revised auxiliary HVAC control module should not be used unless one or more of the codes listed above is set. The revised control module will not correct any other DTC or A/C performance concern.
VISIBILITY2
Manufacturer communication2005–2006 GMC YUKON XL 2500 ・ 2023-12-11(4 earlier editions of this document folded here)
A/C Blows Warm Or Poor Performance
1Fault
- The customer may comment that the A/C blows warm or performs poorly.
2Finding the cause
Steps to confirm (in the document’s order)
- Before calling GM TAC, have the A/C high and low pressures, the outside temperature, the humidity and the vent temperature available.
- With an automatic HVAC system, read the inside, outside and duct temperature sensors, and the evaporator temperature sensor if equipped, from HVAC data with the scan tool.
3Correction
Read the sentences of the record
From the manufacturer’s document
- Applies to:Applies to 2015 and prior GM passenger cars and trucks.
- Condition:The customer may comment that the A/C blows warm or performs poorly.
- Confirm:Before calling GM TAC, have the A/C high and low pressures, the outside temperature, the humidity and the vent temperature available.
- Confirm:With an automatic HVAC system, read the inside, outside and duct temperature sensors, and the evaporator temperature sensor if equipped, from HVAC data with the scan tool.
Open the manufacturer’s document (PDF) ↗ The points above were read from this document.
- Remedy
- A/C Blows Warm Or Poor Performance.
Manufacturer communication2001–2006 GMC YUKON XL ・ 2017-12-22
Rear Window Defroster Contact or Tabs Service Information
1Fault
2Finding the cause
Not stated
3Correction
Repair
- On 2007-2014 Tahoe, Suburban, Yukon and Escalade with moveable glass always replace the defroster tab (GM P/N 25916031) and the power connector (P/N 12034110); on all other vehicles reconnect the original defroster tab.
- Remove the rear defroster power connector and crimp a new one to the feed wire; the proper connector, P/N 12034110, is in the Packard Electrical Assortment, Tray 18, Position 5.
- Prepare the surface of the used defroster tab and the defroster buss bar with fine grain (500 grit) sandpaper or Emery cloth.
- Wipe the prepared contact area with Kent Automotive Acrysol (or equivalent) to remove residual oil or dirt.
- Heat the new connector on the buss bar surface to be soldered, holding the connector and defroster tab in place with long nose pliers.
Part numbers printed in the document
25916031Terminal,Rear Window Defogger WireLook up at RockAuto (aftermarket candidates) ↗Search the web ↗
No successor statedas stated by GMPartsGiant (checked 2026-10-06) ↗
12034110Look up at RockAuto (aftermarket candidates) ↗Search the web ↗
The numbers are as the document prints them. The name and the replacing number are what the pages of GMPartsGiant, a reseller of genuine parts and not GM, state. Aftermarket equivalents are not checked here (the links only search by number). Confirm the fit for the vehicle (VIN) before ordering.
Parts
- Silver solder: Radio Shack (The Source in Canada) 64-013, 0.022" diameter.
- Solvent: P20005 Kent Automotive Acrysol Solvent (32 fl oz) 946 ml.
Caution
- Let the glass warm to the temperature inside the building; soldering creates a hot spot in the glass, so do not solder on cold glass.
- Heating the glass excessively, or repeatedly without time to cool, may break the glass.
- A silver-bearing solder must be used; do not attempt the repair with conventional tin/lead alloy solders.
Read the sentences of the record
From the manufacturer’s document
- Applies to:Covers 2000-2015 GM passenger cars and trucks, excluding the 2015 Chevrolet Tahoe, Suburban, GMC Yukon and Cadillac Escalade.
- Applies to:Vehicles must have the electric rear window defroster (RPO C49).
- Repair:On 2007-2014 Tahoe, Suburban, Yukon and Escalade with moveable glass always replace the defroster tab (GM P/N 25916031) and the power connector (P/N 12034110); on all other vehicles reconnect the original defroster tab.
- Caution:Let the glass warm to the temperature inside the building; soldering creates a hot spot in the glass, so do not solder on cold glass.
- Caution:Heating the glass excessively, or repeatedly without time to cool, may break the glass.
- Caution:A silver-bearing solder must be used; do not attempt the repair with conventional tin/lead alloy solders.
- Repair:Remove the rear defroster power connector and crimp a new one to the feed wire; the proper connector, P/N 12034110, is in the Packard Electrical Assortment, Tray 18, Position 5.
- Repair:Prepare the surface of the used defroster tab and the defroster buss bar with fine grain (500 grit) sandpaper or Emery cloth.
- Repair:Wipe the prepared contact area with Kent Automotive Acrysol (or equivalent) to remove residual oil or dirt.
- Repair:Heat the new connector on the buss bar surface to be soldered, holding the connector and defroster tab in place with long nose pliers.
- Parts:Silver solder: Radio Shack (The Source in Canada) 64-013, 0.022" diameter.
- Parts:Solvent: P20005 Kent Automotive Acrysol Solvent (32 fl oz) 946 ml.
Open the manufacturer’s document (PDF) ↗ The points above were read from this document.
- Remedy
- This informational bulletin provide information for the technicians to repair the rear window defroster contact or tabs.
EQUIPMENT1
Manufacturer communication2003–2006 GMC YUKON XL DENALI ・ 2012-04-10
Blower Motor Inoperativity with Key Off
1Fault
2Finding the cause
3Correction
Read the sentences of the record
- Remedy
- BUICK/CADILLAC/CHEVROLET/GMC/OLDSMOBILE: IF BLOWER MOTOR IS SET TO ANY SPEED POSITION AND WHEN KEY IS OFF, IT BECOMES INOPERATIVE AND MAY STILL BE INOPERATIVE AFTER KEY IS TURNED ON. *PE UPDATED ON 5/1/12. *JS
TIRES1
Manufacturer communication2001–2006 GMC YUKON XL ・ 2018-05-21(1 earlier editions of this document folded here)
Wheel and Tire Mounting and Balancing Notification
1Fault
- Customers may say the HVAC blower motor does not work or that no air flows from the vents; it may be intermittent.
2Finding the cause
Possible causes
- One possible cause is the contacts in the HVAC junction block(s) at the right side of the instrument panel.
Steps to confirm (in the document’s order)
- With the ignition on and the blower running, apply light hand pressure to the junction block connectors and see whether the movement affects blower operation.
- On junction block X4, locate Pin A6, Circuit 754.
- On X4, perform a pin drag test with test probe J-35616-2A (GY).
- On junction block X6, locate Pin A, Circuit 542.
- On X6, perform a pin drag test with test probe J-35616-42 (RD).
3Correction
Repair
- If the terminal fails the pin drag test, replace the terminal for Pin A6, referring to Junction Block - Right I/P X4 in SI.
Parts
- Terminals: 12191812/19 Junction Block X4 Terminal/Tray; 12084590/3 Junction Block X6 Terminal/Tray.
Part numbers printed in the document
12191812Look up at RockAuto (aftermarket candidates) ↗Search the web ↗
12084590Terminal, F Metri, Pack 630Look up at RockAuto (aftermarket candidates) ↗Search the web ↗
Discontinued (no successor stated)as stated by GMPartsGiant (checked 2026-10-06) ↗
The numbers are as the document prints them. The name and the replacing number are what the pages of GMPartsGiant, a reseller of genuine parts and not GM, state. Aftermarket equivalents are not checked here (the links only search by number). Confirm the fit for the vehicle (VIN) before ordering.
Caution
- Do not replace the HVAC blower motor assembly to correct this condition.
Read the sentences of the record
From the manufacturer’s document
- Applies to:Applies to 2008-2013 GMC Yukon models (note: later than the years this service covers).
- Applies to:Vehicles built prior to November 1, 2012 are covered.
- Condition:Customers may say the HVAC blower motor does not work or that no air flows from the vents; it may be intermittent.
- Cause:One possible cause is the contacts in the HVAC junction block(s) at the right side of the instrument panel.
- Caution:Do not replace the HVAC blower motor assembly to correct this condition.
- Confirm:With the ignition on and the blower running, apply light hand pressure to the junction block connectors and see whether the movement affects blower operation.
- Confirm:On junction block X4, locate Pin A6, Circuit 754.
- Confirm:On X4, perform a pin drag test with test probe J-35616-2A (GY).
- Repair:If the terminal fails the pin drag test, replace the terminal for Pin A6, referring to Junction Block - Right I/P X4 in SI.
- Confirm:On junction block X6, locate Pin A, Circuit 542.
- Confirm:On X6, perform a pin drag test with test probe J-35616-42 (RD).
- Parts:Terminals: 12191812/19 Junction Block X4 Terminal/Tray; 12084590/3 Junction Block X6 Terminal/Tray.
Open the manufacturer’s document (PDF) ↗ The points above were read from this document.
- Remedy
- This informational bulletin provides information on how to properly mount and balance wheels and tires on heavy duty truck models only
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