GMC Yukon XL 2000–2006
Common on this vehicle:Air conditioning or heaterSmoke or fireCorrosion or rustGauge or instrument faultLiftgate, rear glass or door lockNoiseOverheating
Record by record
12 records state a cause or a remedy. Each record is shown as short labels in the order fault → finding the cause → correction. Press a label to narrow to the records that state it.
Component named as the cause
A ribbon is as wide as the records that state both of its ends (only the commonest are drawn). A record that names several symptoms or components runs through each. Orange is records that say the fault came back or was not fixed. Results come from owners’ reports only; one that does not say is “result not stated”. None of this is a likelihood of a cause or a rate at which work succeeds.
Read the records one by one (8)
Known issuesHVAC blower motor resistor module / connector overheating2
Recall2003–2006 GMC YUKON XL ・ 2011-02-21
HVAC Blower Motor Resistor Module Overheating
1Fault
2Finding the cause
3Correction
Not stated
What the documents say to do
HVAC blower motor resistor module / connector overheatingRepair
- Dealers install a new blower motor resistor and resistor module connector.
- Cut the wires back far enough to remove any melted insulation.
Caution
- The connector must be replaced even if it was replaced in an earlier repair.
Read the sentences of the record
- Cause
- On certain vehicles, the interface between the electrical terminals of the Heating, Ventilation, and Air Conditioning (HVAC) blower relay resistor module and the wiring connector (which powers the module) may be incapable of conducting higher current levels for sustained periods of operation. In addition, moisture and other contaminants (such as road de-icing materials) may enter the fresh air intake plenum and contact the internal circuit of the module or corrode the terminals. These conditions may cause the relay resistor module or wiring connector to overheat, causing various symptoms such as: the HVAC blower may not function on certain or all blower speed settings; a burning-plastic smell or smoke may be present in the vehicle, or; the HVAC blower may run continually with the ignition in the OFF position. These warning signs could, in certain instances, be leading indicators of an impending vehicle fire, which could result in property damage and/or personal injury. Correction: Owners will be provided with additional warranty coverage for the blower motor resistor module/wiring connector overheating condition. Under this "special warranty coverage", should this condition occur within 10 years or 240,000 km from first vehicle registration, dealers will install a replacement blower motor resistor and resistor module connector.
Manufacturer communication2003–2006 GMC YUKON XL ・ 2011-06-27
General Motors HVAC Blower Service Campaign
1Fault
2Finding the cause
3Correction
What the documents say to do
HVAC blower motor resistor module / connector overheatingRepair
- Dealers install a new blower motor resistor and resistor module connector.
- Cut the wires back far enough to remove any melted insulation.
Caution
- The connector must be replaced even if it was replaced in an earlier repair.
Read the sentences of the record
- Remedy
- GENERAL MOTORS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THE HVAC BLOWER MAY NOT WORK AT CERTAIN FUNCTIONS OR MAY BECOME INOPERABLE. THERE COULD BE A BURNING SMELL OR SMOKE. *RM UPDATED 4/6/12. *PE
Known issuesNo passenger compartment air filter (not available from the 2003 model year; normal)1
Manufacturer communication2003–2006 GMC YUKON XL ・ 2017-08-15(1 earlier editions of this document folded here)
Passenger Compartment Air Filter Availability Notification
1Fault
- A customer may inquire about the availability of the passenger compartment air filter.
2Finding the cause
Possible causes
- Starting in the 2003 model year, the passenger compartment air filter is no longer available as a factory option.
3Correction
Caution
- This is to be communicated to the customer as a normal operating characteristic that will not impact the designed performance or reliability of the vehicle.
Read the sentences of the record
From the manufacturer’s document
- Applies to:The model list gives 2003-2006 GMC and Yukon models.
- Condition:A customer may inquire about the availability of the passenger compartment air filter.
- Cause:Starting in the 2003 model year, the passenger compartment air filter is no longer available as a factory option.
- Caution:This is to be communicated to the customer as a normal operating characteristic that will not impact the designed performance or reliability of the vehicle.
Open the manufacturer’s document (PDF) ↗ The points above were read from this document.
- Remedy
- This Preliminary Information communication provides information to the technician about customers may inquire about the availability of the passenger compartment air filter. Dealer should advise the customer starting in 2003 the passenger compartment air filter is no longer available as a factory option. For vehicles that are 2007 and later a cabin air filter may be able to be added. Refer to the latest version of PI1216.
EQUIPMENT3
Manufacturer communication2003–2006 GMC YUKON XL DENALI ・ 2012-04-10
Blower Motor Inoperativity with Key Off
1Fault
2Finding the cause
3Correction
Read the sentences of the record
- Remedy
- BUICK/CADILLAC/CHEVROLET/GMC/OLDSMOBILE: IF BLOWER MOTOR IS SET TO ANY SPEED POSITION AND WHEN KEY IS OFF, IT BECOMES INOPERATIVE AND MAY STILL BE INOPERATIVE AFTER KEY IS TURNED ON. *PE UPDATED ON 5/1/12. *JS
Manufacturer communication2001–2004 GMC YUKON XL ・ 2004-11-04
High Temperature Gauge Readings at Extended Idle with AC On
1Fault
2Finding the cause
Not stated
3Correction
HIGH TEMPERATURE GAUGE READINGS AT AN EXTENDED IDLE WITH THE AC ON. *TC
Read the sentences of the record
- Remedy
- HIGH TEMPERATURE GAUGE READINGS AT AN EXTENDED IDLE WITH THE AC ON. *TC
Manufacturer communication2004 GMC YUKON XL ・ 2004-02-25
Sizzle Noise After Vehicle Shut Off
1Fault
2Finding the cause
Not stated
3Correction
SIZZLE NOISE AFTER VEHICLE SHUT OFF. SERVICE VME. SIT BULLETIN 1410828. *TT
Read the sentences of the record
- Remedy
- SIZZLE NOISE AFTER VEHICLE SHUT OFF. SERVICE VME. SIT BULLETIN 1410828. *TT
VISIBILITY2
Manufacturer communication2000–2006 GMC YUKON XL ・ 2020-08-10(3 earlier editions of this document folded here)
Heater-Vent-Air Conditioning Blows Warm Air
1Fault
- The A/C blows warm or A/C performance is poor.
2Finding the cause
Steps to confirm (in the document’s order)
- Have these readings available: A/C high and low pressures, high side sensor reading, A/C compressor duty cycle, refrigerant solenoid valve command (if equipped), outside temperature, humidity and vent temperature.
- With an automatic HVAC system, read with the scan tool the inside temperature sensor, the outside temperature sensor, the duct temperature sensors and the evaporator temperature sensor (if equipped).
3Correction
Read the sentences of the record
From the manufacturer’s document
- Applies to:Applies to all 2000 - 2021 models.
- Condition:The A/C blows warm or A/C performance is poor.
- Confirm:Have these readings available: A/C high and low pressures, high side sensor reading, A/C compressor duty cycle, refrigerant solenoid valve command (if equipped), outside temperature, humidity and vent temperature.
- Confirm:With an automatic HVAC system, read with the scan tool the inside temperature sensor, the outside temperature sensor, the duct temperature sensors and the evaporator temperature sensor (if equipped).
Open the manufacturer’s document (PDF) ↗ The points above were read from this document.
- Remedy
- This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.
Manufacturer communication2001–2006 GMC YUKON XL ・ 2017-12-22
Rear Window Defroster Contact or Tabs Service Information
1Fault
2Finding the cause
Not stated
3Correction
Repair
- On 2007-2014 Tahoe, Suburban, Yukon and Escalade with moveable glass always replace the defroster tab (GM P/N 25916031) and the power connector (P/N 12034110); on all other vehicles reconnect the original defroster tab.
- Remove the rear defroster power connector and crimp a new one to the feed wire; the proper connector, P/N 12034110, is in the Packard Electrical Assortment, Tray 18, Position 5.
- Prepare the surface of the used defroster tab and the defroster buss bar with fine grain (500 grit) sandpaper or Emery cloth.
- Wipe the prepared contact area with Kent Automotive Acrysol (or equivalent) to remove residual oil or dirt.
- Heat the new connector on the buss bar surface to be soldered, holding the connector and defroster tab in place with long nose pliers.
Part numbers printed in the document
25916031Terminal,Rear Window Defogger WireLook up at RockAuto (aftermarket candidates) ↗Search the web ↗
No successor statedas stated by GMPartsGiant (checked 2026-10-06) ↗
12034110Look up at RockAuto (aftermarket candidates) ↗Search the web ↗
The numbers are as the document prints them. The name and the replacing number are what the pages of GMPartsGiant, a reseller of genuine parts and not GM, state. Aftermarket equivalents are not checked here (the links only search by number). Confirm the fit for the vehicle (VIN) before ordering.
Parts
- Silver solder: Radio Shack (The Source in Canada) 64-013, 0.022" diameter.
- Solvent: P20005 Kent Automotive Acrysol Solvent (32 fl oz) 946 ml.
Caution
- Let the glass warm to the temperature inside the building; soldering creates a hot spot in the glass, so do not solder on cold glass.
- Heating the glass excessively, or repeatedly without time to cool, may break the glass.
- A silver-bearing solder must be used; do not attempt the repair with conventional tin/lead alloy solders.
Read the sentences of the record
From the manufacturer’s document
- Applies to:Covers 2000-2015 GM passenger cars and trucks, excluding the 2015 Chevrolet Tahoe, Suburban, GMC Yukon and Cadillac Escalade.
- Applies to:Vehicles must have the electric rear window defroster (RPO C49).
- Repair:On 2007-2014 Tahoe, Suburban, Yukon and Escalade with moveable glass always replace the defroster tab (GM P/N 25916031) and the power connector (P/N 12034110); on all other vehicles reconnect the original defroster tab.
- Caution:Let the glass warm to the temperature inside the building; soldering creates a hot spot in the glass, so do not solder on cold glass.
- Caution:Heating the glass excessively, or repeatedly without time to cool, may break the glass.
- Caution:A silver-bearing solder must be used; do not attempt the repair with conventional tin/lead alloy solders.
- Repair:Remove the rear defroster power connector and crimp a new one to the feed wire; the proper connector, P/N 12034110, is in the Packard Electrical Assortment, Tray 18, Position 5.
- Repair:Prepare the surface of the used defroster tab and the defroster buss bar with fine grain (500 grit) sandpaper or Emery cloth.
- Repair:Wipe the prepared contact area with Kent Automotive Acrysol (or equivalent) to remove residual oil or dirt.
- Repair:Heat the new connector on the buss bar surface to be soldered, holding the connector and defroster tab in place with long nose pliers.
- Parts:Silver solder: Radio Shack (The Source in Canada) 64-013, 0.022" diameter.
- Parts:Solvent: P20005 Kent Automotive Acrysol Solvent (32 fl oz) 946 ml.
Open the manufacturer’s document (PDF) ↗ The points above were read from this document.
- Remedy
- This informational bulletin provide information for the technicians to repair the rear window defroster contact or tabs.
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