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GMC Yukon 2000–2006

GMC YukonModel years 2000–2006

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Common on this vehicle:Smoke or fireAir conditioning or heaterCorrosion or rustOverheating

issueHVAC blower motor resistor module / connector overheatingRemove

Record by record

4 records state a cause or a remedy. Each record is shown as short labels in the order fault → finding the cause → correction. Press a label to narrow to the records that state it.

Symptom

Component named as the cause

A ribbon is as wide as the records that state both of its ends (only the commonest are drawn). A record that names several symptoms or components runs through each. Orange is records that say the fault came back or was not fixed. Results come from owners’ reports only; one that does not say is “result not stated”. None of this is a likelihood of a cause or a rate at which work succeeds.

Read the records one by one (4)

Known issuesHVAC blower motor resistor module / connector overheating4

  1. Recall2003–2006 GMC YUKON ・ 2011-02-21

    HVAC Blower Motor Resistor Module Overheating

    1. 1Fault

    2. 2Finding the cause

    3. 3Correction

      Not stated

      What the documents say to do

      HVAC blower motor resistor module / connector overheating

      Repair

      1. Dealers install a new blower motor resistor and resistor module connector.
      2. Cut the wires back far enough to remove any melted insulation.

      Caution

      • The connector must be replaced even if it was replaced in an earlier repair.
    Read the sentences of the record
    Cause
    On certain vehicles, the interface between the electrical terminals of the Heating, Ventilation, and Air Conditioning (HVAC) blower relay resistor module and the wiring connector (which powers the module) may be incapable of conducting higher current levels for sustained periods of operation. In addition, moisture and other contaminants (such as road de-icing materials) may enter the fresh air intake plenum and contact the internal circuit of the module or corrode the terminals. These conditions may cause the relay resistor module or wiring connector to overheat, causing various symptoms such as: the HVAC blower may not function on certain or all blower speed settings; a burning-plastic smell or smoke may be present in the vehicle, or; the HVAC blower may run continually with the ignition in the OFF position. These warning signs could, in certain instances, be leading indicators of an impending vehicle fire, which could result in property damage and/or personal injury. Correction: Owners will be provided with additional warranty coverage for the blower motor resistor module/wiring connector overheating condition. Under this "special warranty coverage", should this condition occur within 10 years or 240,000 km from first vehicle registration, dealers will install a replacement blower motor resistor and resistor module connector.

  2. Owner complaint2005 GMC YUKON ・ 2011-07-29

    Interior vehicle fire in dash

    1. 1Fault

    2. 2Finding the cause

      APPEARS SERVICE BULLETINS WERE ISSUED ABOUT REPLACING OVER HEATING RESISTORS FOR THE (HAVC) OPERATING SYSTEM.

    3. 3Correction

      Not stated

      What the documents say to do

      HVAC blower motor resistor module / connector overheating

      Repair

      1. Dealers install a new blower motor resistor and resistor module connector.
      2. Cut the wires back far enough to remove any melted insulation.

      Caution

      • The connector must be replaced even if it was replaced in an earlier repair.
    Read the sentences of the record
    Fault
    INTERIOR VEHICLE FIRE IN DASH. (1 more)
    Cause
    APPEARS SERVICE BULLETINS WERE ISSUED ABOUT REPLACING OVER HEATING RESISTORS FOR THE (HAVC) OPERATING SYSTEM.
    Consequence
    VEHICLE IS NOW TOTALLED.

  3. Owner complaint2004 GMC YUKON ・ 2016-08-22

    Blower resistor module corrosion from water entry into HVAC system

    1. 1Fault

    2. 2Finding the cause

    3. 3CorrectionNot repaired

      THE VEHICLE WAS NOT REPAIRED.

      What the documents say to do

      HVAC blower motor resistor module / connector overheating

      Repair

      1. Dealers install a new blower motor resistor and resistor module connector.
      2. Cut the wires back far enough to remove any melted insulation.

      Caution

      • The connector must be replaced even if it was replaced in an earlier repair.
    Read the sentences of the record
    Remedy
    THE VEHICLE WAS NOT REPAIRED.

  4. Manufacturer communication2003–2006 GMC YUKON ・ 2011-06-27

    General Motors HVAC Blower Service Campaign

    1. 1Fault

    2. 2Finding the cause

    3. 3Correction

      GENERAL MOTORS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THE HVAC BLOWER MAY NOT WORK AT CERTAIN FUNCTIONS OR MAY BECOME INOPERABLE. THERE COULD BE A BURNING SMELL OR SMOKE. *RM UPDATED 4/6/12. *PE

      What the documents say to do

      HVAC blower motor resistor module / connector overheating

      Repair

      1. Dealers install a new blower motor resistor and resistor module connector.
      2. Cut the wires back far enough to remove any melted insulation.

      Caution

      • The connector must be replaced even if it was replaced in an earlier repair.
    Read the sentences of the record
    Remedy
    GENERAL MOTORS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THE HVAC BLOWER MAY NOT WORK AT CERTAIN FUNCTIONS OR MAY BECOME INOPERABLE. THERE COULD BE A BURNING SMELL OR SMOKE. *RM UPDATED 4/6/12. *PE